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Plastic Injection Molding

Custom injection molding is ideal for plastic parts where success relies on achieving specific mechanical or aesthetic features.

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Your Reliable Plastic Injection Molding Services Supplier

With a one-stop facility, XTmade has been a leading manufacturer of high-tonnage custom and large-part injection molding. We want to provide a single, convenient source for your injection molding needs. With our diverse selection of plastic injection molding equipment, our company can meet all of your plastic injection molding needs. We have mastered developing a complete plastic manufacturing strategy, and our goal is to go far beyond manufacturing plastics.

XTmade proudly offers best-in-class full-service project management, convenient assembly, product distribution, and logistics to streamline your manufacturing process and help you keep your company up and running. Our comprehensive plastic injection molding services help our customers save money, reduce overhead, shorten time to market, and improve overall product quality. That’s why we are the injection mold manufacturer of choice for businesses across the United States.

We are pleased to have the necessary tools to meet the needs of businesses of all sizes in a variety of industries. Our mission has always been to help our customers produce as many quality products as possible to meet their needs, regardless of shape or size. Learn more about why UPM is a leader in plastic mold manufacturing and how you and your business can take advantage of our services.

DESIGN & ENGINEERING

In-house design and engineering with professional guidance through every step of the process.

MOLDS & TOOLING

Our mold makers have years of experience with custom plastic injection molds and tooling.

INJECTION MOLDING

Quality-controlled production, experts in a wide variety of capabilities, materials, and sizes.

Custom Plastic Injection Molding Services

XTmade prides ourselves and our custom plastic injection molding services on working with companies to develop robust processes using Scientific Molding methods, making your ideas come to reality. Molding both medical and non-medical devices, we can incorporate any of the following into your designs:

Overmolded ID’s down to 0.013”
Complex geometries with tapered interfaces, threaded details, and merging fluid paths
- Bifurcates and trifurcates
Throughports with luer taper and luer lock fittings
Processing of all engineering resins

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Quality Services

Professional Services

Insert Molding

Metal(such as screws) and plastic components are combined into a single integrated part.

Overmolding

Two sets of molds, two injection cycles to complete the injection process of two different materials

Silicone Molding

Injection molding solutions for food-grade and medical silicone products for mass production

Plastic Injection Molding Materials

Premium Plastic Injection Molded Parts We Did

XTmade offers common metals for injection molding tooling, and a variety of popular plastic materials.

Hard Plastics

ABS | Acrylonitrile Butadiene Styrene
ASA | Acrylonitrile Styrene Acrylate
CA | Cellulose Acetate
COPO | Copolyester
PCT | Polycyclohexylenedimethylene Terephthalate
PPA | Polyphthalamide
HDPE | High-Density Polyethylene
PEEK
Polypropylene (PP)
Polycarbonate (PC)
PMMA | Polymethyl Methacrylate, Acrylic
Nylon 12(PA12)
Nylon 6/66(PA6/66)
Derlin (POM)
Teflon (PTFE)
PBT
PLA | Polylactic Acid
High-Density Polyethylene (HDPE)
PVC
PPS | Polyphenylene Sulfide, Ryton
Vespel (PI)
Torlon 4203 (PAI)
UPE/UHMW
PVDF
ULTEM (PEI)

Mixed plastic

PC-ABS | Polycarbonate-Acrylonitrile Butadiene Styrene
PC-PBT | Polycarbonate-Polybutylene Terephthalate
PC-PET | Polycarbonate-Polyethylene Terephthalate
PS-PPE | Polystyrene-Polyphenyl Ethers
PE-PS | Polyethylene-Polystyrene
PE-PP | Polyethylene-Polypropylene
PBT-PET | Polybutylene Terephthalate-Polyethylene Terephthalate
PBT-PET | Polybutylene Terephthalate-Polyethylene Terephthalate

Rubber-Like Varieties

TPE | Thermoplastic Elastomer, Santoprene
TPU | Thermoplastic Polyurethane (Shore A)
LSR | Liquid Silicone Rubber
LSR | Liquid Silicone Rubber
PVC | Polyvinyl Chloride (Shore A)
POE | Polyolefin Elastomer
MPR | Melt Processable Rubber
EPDM | Ethylene Propylene Diene Monomer Rubber, Viton

Flexible Plastics

Polyethylene (PE)
Polystyrene (PS)
PET
EVA Foam
EPS Foam
PU Foam

What is Plastic Injection molding?

Molding is a manufacturing process that involves shaping a liquid or malleable raw material by using a fixed frame, known as either a mold or a matrix. The mold is a hollow cavity receptacle, commonly made of metal, to pour liquid plastic, metal, ceramic, or glass material. In most cases, manufacturers derived the mold from the initial pattern or template of the final object; its main objective is to reproduce multiple uniform copies of the final product. The liquid must cool and harden inside the mold to achieve the final configuration. Injection molding services generally use a release agent or ejections pins to remove the mold.

How Injection molding Works

The sequence of events during the injection mould of a plastic part is called the injection molding cycle. The key steps in the injection molding cycle are:
Clamping: The two sides of the mold are closed and clamped shut.
Injection: The material is fed into the machine and pushed towards the mold. While this is happening, the material is melted by heat and pressure. The plastic is then injected into the mold — this is called the “shot.”
Cooling: The plastic in the mold cools and solidifies into the shape of the part.
Ejection: After the part cools, it is ejected from the mold.

Industries We Served

Up to now, we have completed 7000+ projects, including Automotive interior and exterior accessories, Medical device parts, Electronic plastic components, Smart household parts, Security parts and so on.