A complete guide to the rubber insert molding process
A complete guide to the rubber insert molding…
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New product development for the medical industry with on demand manufacturing. From rapid prototyping to mass production of medical products, enjoy reliable manufacturing services at competitive pricing.
No matter how impeccable your pieces look on paper, they do not always translate into flawless parts. By leveraging the skills of the XTmade team, you can achieve manufacturing perfection and streamline production while saving money and time.
Within the medical industry, prototyping is a critical step in the time-, cost-, and labor-intensive process of launching a new product. The medical device prototyping process produces functional samples to exact design and material specifications for use in product testing and evaluation stages and business presentations. These samples enable manufacturers to verify the efficacy and manufacturability of the design and determine whether design changes are necessary before proceeding to large-scale production and market distribution.
We have worked with the leading manufacturers serving the healthcare industry, including diagnostic laboratories and medical device companies. Our know-how in prototyping and medical device molding – coupled with our ever-growing production capacities here in the China.
Ensuring the reliability of the supply chain is critical in the medical industry. That’s why we use advanced metrology equipment to verify all incoming raw materials and will provide you with chemical analysis and full certificates of compliance for your peace of mind. To support the needs of the medical industry, we offer a range of materials including titanium, stainless steel, TPE, POM, PEEK, ABS, nylon, silicone rubber, and more.
Our facility is fully certified to ISO 13485:2016, 9001:2015, 14001:2015, and 45001:2018 standards.
The medical industry relies on customized product solutions made to the highest standards. When safeguarding human health is the priority, there can be no compromises in the quality of materials or workmanship for medical manufacturing. In addition, the entire supply chain must demonstrate complete transparency and traceability to ensure no contamination of the finished product. That’s one reason why world-class suppliers of medical manufacturing services like XTmade are certified to the ISO 13485 standard.
We’re proud to have worked with industry leaders to bring new products to market in the fields of clinical care, diagnostics, research, and rehabilitation. Our success stories include fitness trackers, health monitors, drug delivery devices, enclosures for medical equipment, prosthetics, and many other healthcare solutions.
XTmade supports your design freedom by having no minimum order quantity or value restrictions. We’re experts at providing customized medical prototyping and rapid product development solutions for projects of any size or complexity.
Get to market fast. Contact us today to see how we can help you with our medical manufacturing services.
Below are some of the types of medical parts we can manufacture for you:
High-temp Plastics. PEEK and PEI (Ultem) offer high-temperature resistance, creep resistance, and are suited for applications that require sterilization.
Medical-grade Silicone Rubber. Dow Corning’s QP1-250 has excellent thermal, chemical, and electrical resistance. It’s also bio-compatible so can be used in applications that require skin contact.
Carbon RPU and FPU. Carbon DLS uses rigid and semi-rigid polyurethane materials to build functional parts ideal for late-stage prototyping or end-use devices.
Micro-resolution. MicroFine™ (green and gray) is a proprietary material developed by XTmade to build complex 3D-printed parts with micro-sized features as small as 0.0025 in.
Microfluidics. Watershed (ABS-like) and Accura 60 (PC-like) are clear materials can be used for microfluidic parts and transparent components like lenses and housings.
Medical Alloys. Between machined and 3D-printed metals along with sheet metal, there are more than 20 metal material options available for medical components, instrumentation, and other applications. Metals like titanium and Inconel have attributes like temperature resistance while various stainless steel materials brings corrosion resistance and strength.
XTmade has been working with medical brands, tech startups, research laboratories, and suppliers in manufacturing health devices or rapid prototypes of models. The experience, services, and equipment we possess ensure your capabilities in fulfilling your business goals and addressing rising demands for specific products.
Our team is dedicated to providing you with excellent, efficient, and economical rapid prototyping and manufacturing solutions. Our experience, expert team, and cutting-edge equipment allow us to bring your ideas from design to market.
To learn more about our capabilities or help with prototyping your next medical device, contact us, or request a quote today.
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