Systematic LSR solutions
Liquid Silicone Rubber(LSR) Injection Molding
Xtmade meets the needs of our customers by providing high-quality and reliable customLSR injection molding solutions. Including: design, prototyping and manufacturing ofcomplex components, etc. Contact us now for a free quote.
Turnkey Capabilities
Professional LSR Injection Molding Manufacturing Company
Xtmade has been dedicated to meeting our customers’ needs for custom molded rubber. Our expertise allows us to provide solutions for the most difficult applications. Whether your needs are for 10 pieces or millions, we will build a partnership with you from the beginning. This way, we can work as a team to meet your exact needs. Your specific requirements are considered at every stage of the project.
If you are looking for a proven design-to-injection molding manufacturing resource for your custom LSR project, our company has you covered. And, the experts in our advanced materials lab can help you make the right material selection. When you contact us, one of our engineers will help you determine if the on-spec requirement is the right choice for the application, or if an alternative off-spec material choice will provide a higher level of quality, reliability, and performance for the final product. Contact us today for support and a free quote.
Why You'll love working with us
At Xtmade, we thrive on chalenges, Beneft from our rubber engineering experience and find solutions made just for you. But it’s really our can-do attitude and fast turnaround times that keep our clients coming back.
STATE-OF-THE-ARTMANUFACTURING
EXPERIENCEDDESIGNERS ANDENGINEERS
SHORTER LEADTIMES
EASY TO DOBUSINESS WITH
Liquid Silicone Rubber Molding Capabilities
Our basic guidelines for silicone rubber molding include important design considerations tohelp improve part moldability, enhance cosmetic appearance, and reduce overallproduction time.
- SIZE: 304.88mmx203.2mmx101.6mm
- VOLUME: 217,948 cu. mm
- DEPTH: No greater than 50.88mm from any parting line;deeper parts are limited to a smaller outline
- PROJECTED MOLD AREA: 30968 sq. mm
- TOLERANCES: Xtmade can maintain a machining tolerance of +/- 0.003 in. (0.08mm) with alinear tolerance of +/-0.025 in./in.(0.025mm/mm)
Xtmade's Full Portfolio of Services
Xtmade specializes in the production of custom injection molded liquidsilicone rubber (LSR) parts, LSR overmolded parts, and LSR 2-Shot(LSR/thermoplastic) and Multi-Shot assemblies. Our team of experts hasmany years of knowledge and experience in injection molded LSR. Weprovide greater value to our partners by offering a full range of services fromearly design and prototype support to customized manufacturing processesand quality systems, providing customized solutions to meet the specificneeds of each project and providing high-precision, high-volume and high.quality liquid silicone rubber and LSR Multi-Shot molded components.
We'll Help You Avoid and Mitigate Signifcant Risks in LSR Projects
We’l colaborate with you earyin a project o help you consider quaity and certilications to avoid rework that increases cost and delays projects. Rely on us to:
- Consult with you on the prototype to consider long-term production engineering needs.
- Help you consider all your material options before advancing to the next stage of the project.
- Review the key functional features with you such as parting lines and gating locations.
- Help you with specifications to ensure they are not overly constrained.
The more we work together and share information the more our experts can help anticipate your needs and avoid and mitigate risks to your project.
Designing and Creating LSR Prototypes with Manufacturingin Mind
Some customers callus after they discover the prototvpe they contracted to build was deliered with a minor faw, unfortuately it coudnt be manufacturedYou’d be surprised how often that happens; in the haste to build a quick prototype, designers/engineers with imited elastomer experience end up with aseemingly perfect design, yet it’s impossible to manufacture at scale.
We colaborate with you early in the proiect to focus on quality and better understand the design input and output requirements of your custom parts.Alowing us to better understand the design intent of the product,willead to a smoother product launch, greaty reducing future risk. Examples of questionswe will help you answer include:
- Do you need an early-stage prototype or a manufacturing-quality replicate prototype?
- How many cavities will be needed in the tool to support the volumes needed for development?
- Where are your critical sealing surfaces and functional areas?
- Where can we place gates and parting lines?
- What are the general operating conditions as to temperature, fluid contact, cycles rates?
Unlimited design capabilities
We rely on in-house tooling and sophisticated process engineering to improve qualty and ensure the consistent achievement of tight tolerances while delivering the lowest cost of ownership for our customers.
We are your go to source for custom molded rubber andsilicone products
Xtmade doesn’t provide temporary tooling like other companies do. We then take your project from prototyping to finished production. You never need to involve another company in the production process. Some of the services we provide include:
- The fastest complete silicone services from proto to production.
- Your custom tool is manufactured in-house from 4130 steel to create a precision steel tool at the right lifecycle cost.
- Our custom molding services include injection, transfer, and compression molding abilities.
- The production of overmolded parts isn’t just a major part of our business. it’s a specialty of ours.
- 0ur custom rubber molding can be done for either high volume or low yolume production, We don’t shv away from very large orders and we proudly accept orders that are too small for our competitors.
- We offer a varied list of services for rubber to metal bonded and custom silicone to metal bonded items. We can bond any of our custom formulas tomaterials such as brass, aluminum, steel, and even glass filled nylon to match your needs perfectly.
Application
Some application benefiting from LSR injection molding include:
- Medical device and patientinterface components
- LED lenses and optics
- Electrical connectors and seals
- Infant bottle nipples, pacifers,and toys
- Plumbing gaskets and seals
- Soft touch buttons/handles andappliance components
- Consumer goods
- Food and beverage preparation,dispensing and utensils
Advantages of Liquid Silicone Rubber (LSR) Molding
LSR injection molding offers custom manufacturing opportunities and is a sought-after solution due to its ability to mold complex part geometries, excellent mechanical properties, and purity. Other benefits include:
- High tear strength.
- Great optical clarity to maximize light transmittance.
- UV resistant.
- Biocompatible.
- Low compression set.
- Excellent chemical resistance.
- Withstands harsh environments ranging from low to high temperatureextremes.
- Ability to overmold and bond onto a variety of substrates, such asplastics and metals.
- Customizable additives such as antimicrobial, electrical conduction, self-lubricating and antistatic.
Industries We Serve
Automotive
Medical
Aerospace
Consumer products
New Energy
Industrial machinery
Contact us now to get technical support from our LSR injection molding engineers
We provide you with LSR injection molding solutions, from design to tooling to material selection and manufacturing. contact our professional team now to your problems.
Latest News
Hello world!
Welcome to WordPress. This is your first post. Edit or delete it, then start writing!
