CNC PROCESSES
5 Axis CNC Machining
Get high-precision production parts with extremely complex geometries at an affordableprice with our custom 5-axis CNC machining services. World-class 5-axis CNC machinesproduce precision parts quickly and to tight tolerances.
5/3+2 axis CNC machining
High Quality 5Axis CNCMachining Service
Xtmade’s CNC machine shop is equipped to provide high-quality 5-axis machining services specifically tailored to meet the unique needs of our customers. Whether you require custom parts for aerospace, automotive or medical applications, we have the expertise and equipment to deliver exceptional results.
Our team of experienced machinists and engineers works closely with our customers to understand their specific needs and requirements. From the initial design phase to the final product, we are committed to providing exceptional service and quality. And, in addition to our 5-axis machining capabilities, we also offer a range of other machining services, including prototyping, rapid prototyping and EDM machining. With our state-of-the-art equipment and advanced technology, we are able to provide efficient and cost-effective solutions that meet the highest standards of quality and precision.
5-sided (3+2 machining) with simultaneous 5-axis
With five-axs machining services, we can process complex geometrles with extreme preclsionand accuracy, For parts with extremely complex and multifaceted designs, our advanced five axis machines can be processed efficiently and fexibly through five-axis linkage, allowing shorter and stronger cutingtools to improve stablity,maintain accuracy and obtain good surface qualty. Xtmade provides five-axis cNc parts processing services to global customerscovering industries such as aerospace,automotive,marine, machinery, medical, energy,electronics, etc. Whether it is metal or plastic materials,whether it isprototype design or smal batch producton, the advanced equipmentin our factory can meet your needs, we havethe processing capabiitv to achieve atolerance accuracy of 0.002mm and can provide a complete test report, You can entrust your prolect to us with contldence
3+2 Axis CNC Machining
3+2 axis is another form of 5-axis CNC machining. When the cutting tool is not moving along the X, Y, and Z axes, the machine can rely on the 4th and 5th axes (adjusting the angle of the cutting tool). This form of 5-axis machining is generally slower than simultaneous 5-axis CNC machining, but can produce stronger parts and longer tool life.
Simultaneous 5-axis CNC machining
Simultaneous (or continuous) 5-axis CNC machining is an advanced CNC 5-axis machining method in which the machine can continuously adjust without interruption, thus achieving five axes of motion, which can machine parts with complex designs such as curved surfaces, irregular shapes and deep cavities. Simultaneous 5-axis CNC is very fast because the cutting tool can move without interruption.
What ls the Difference Between 3-Axis and 5-Axis CNC?
The difference between 3-Axis and 5-Axis CNc machining lies in their capabilities and the level of precision they offer. 5-axis cNc machining is considered thepinacle of computer numerical control technology,revolutionizing the manufacturing landscape. Unlike 3-axis machines that control the machine tool alongthe X, Y, and Z linear axes, 5-axis machining adds two additional axes of rotation. This advanced technique aows for the creation of uniquely shaped partswith unparalleled precision.
One key advantage of 5-axis CNc machining is its ability to perform complete inspections for size analsis of materials through 5-axis positioning machining.
This comprehensive analysis contributes to the production of more accurate components, meeting the highest quality standards.
In contrast to traditional 3-axis and 4-axis machining options, 5-axis machining ofers unmatched versatity. By machining a component from three axessimultaneously, complex part production becomes achievable, resulting in improved efficiency and reduced production time.
Explore our advanced precision machining capabilities
Xtmade has expanded its range of subtractive manufacturing and CNc machining serviceswith large 5-axis CNC machines to better provide powerful machining capabilities indemanding, complex applications.
Machining Processes
Boring, broaching, countersinking, counterboring, cutting, drilling, facing, hobbing, internal forming, knurling, milling, parting off, grooving, profiling, reaming, spline, tapping, threading (external, internal), turning (profile, form, taper, straight) and thread milling.
Materials
With advanced manufacturing technology and extensive experience, our 5-axis machining services team can create your unique prototypes and components using a wide range of metals and engineered plastics. We quote and provide material reports for over 100 metal and plastic materials.
- Aluminum
- Copper
- Brass
- Stainless Steel
- Titanium
- Plastic
Surface Treatment
Xtmade can provide a large number of surface treatment options to improve the surface quality of the parts for 5-axis machining services. Applying these surface treatments based on the purpose of the part, we can effectively improve the appearance, surface roughness, hardness, corrosion resistance, etc. The following are some of the surface treatment applications we commonly use.
- Machined effect
- Sandblasting
- Anodizing
- Powder coating
- Plating
- Polishing
What is 5-axis CNc Machining
The cutting tool on a 5-axis CNC machining center can move in five axes (usually only three). Compared to 3-axis CNC machines, where the spindle can move up and down, left and right, and forward and backward, 5-axis machines have additional axes at work: the table swings left and right on two different axes, or the spindle itself rotates around one axis. This allows the cutting tool to approach the workpiece from countless angles and remove excess material, so parts with highly complex shapes can be manufactured. 5-axis CNC machining can also reduce the number of setups required, and automated equipment frees machinists from having to manually adjust the workpiece because the cutting tool can easily reach more positions. This makes the entire machining process very fast.
Benefits of 5-Axis CNC Machining
With our 5-axis CNC machining services, customers can experience a number of benefits that significantly increase manufacturing output.
- Improved Accuracy and Precision: 5-axis CNC machines operate with greater precision than traditional 3-axis CNC machines. Parts and assemblies with greater complexity can be machined.
- Reduced Lead Time: Production speed is important for any project, and the ability to automatically position cutting tools on a 5-axis CNC machine means faster cycle times and potentially higher production output.
- Easy Setup: 5-axis machines allow all parts to be set up in one go, even those with complex geometries, allowing for faster production, fewer errors and minimized operating costs.
- Increased Complexity: One of the main benefits over 3-axis machines is that you no longer need to remove workpieces during the manufacturing process. Complex angles and geometries can be machined efficiently and with high precision.
- Improved Surface Finish: Materials are held tighter on 5-axis machines, which means a better surface finish, even on the most complex parts. Tighter angles can be achieved with the improved drilling process in this setup.
Industries We Serve
Automotive
Medical
Aerospace
Consumer products
New Energy
Industrial machinery
Put Your Parts Into Production Today
5-axis machining delivers increased precision and speed for the most complex parts, providing high-quality machined parts that meet the needs of a wide range of industries. To learn more about our 5-axis machining capabilities, or to get started on your next machining project, contact the experts at Xtmade today.
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